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Electric car repair and maintenance

Repair of the Nissan Leaf II charging connector Repair of the Nissan Leaf II charging connector
NISSAN Leaf

Problem: The owner of a second-generation Nissan Leaf contacted STS.Electro with a complaint: the car only charges from a fast charging station, but does not accept a slow charging gun (Type 1).

Repair of the high voltage battery of the Peugeot e-208 Repair of the high voltage battery of the Peugeot e-208
PEUGEOT 208

Problem: We were contacted by the owner of a Peugeot e-208 electric car. After charging to almost 100%, the electric car stopped accepting a charge, and the system displayed a second-level overvoltage error.

Repair of Karma Revero 2018 in STS.Electro - restoration of the battery and charging module Repair of Karma Revero 2018 in STS.Electro - restoration of the battery and charging module
Karma Revero

Problem: The owner of a Karma Revero hybrid was unable to drive his car for over eight months: the engine would only start for a few minutes at a time, and the battery would not charge.

Repair of the Dacia Spring electric car: a real case study from STS Repair of the Dacia Spring electric car: a real case study from STS
DACIA Spring

Problem: The Dacia Spring car would not start or charge due to a reversed battery polarity and a faulty DC/DC+charger unit.

Repair of high-voltage batteries of commercial electric vehicles Nissan eNV200 Repair of high-voltage batteries of commercial electric vehicles Nissan eNV200
NISSAN e-NV200

Problem: A well-known logistics service provider brought in three electric vans for repair after their high-voltage batteries failed. In one of them, the battery was dismantled.

Fiat 500e battery is not charging - solving the problem Fiat 500e battery is not charging - solving the problem
FIAT 500e

Problem: The high-voltage battery is discharged and cannot be charged. The car does not accept a charge because the electronics do not recognize the connection of the charging gun.

Mercedes-Benz EQC - sharp reduction in range and switching to limited power mode Mercedes-Benz EQC - sharp reduction in range and switching to limited power mode
MERCEDES-BENZ EQC

Problem: A sharp drop in driving range and the vehicle switching to emergency mode with reduced power (“turtle mode”).

Conversion of the charging port from the Chinese GB/T to the European CCS Type 2/Combo 2 on the Audi Q4 e-tron Conversion of the charging port from the Chinese GB/T to the European CCS Type 2/Combo 2 on the Audi Q4 e-tron
AUDI Q4 e-tron

Problem: The problem with the car was the incompatibility of the Chinese GB/T standard charging system with European charging stations. This created difficulties for the owner of the Audi Q4 e-tron, since the car, produced for the Chinese market, could not charge at European stations with the required speed and reliability.

Repair of high-voltage batteries of Toyota hybrid cars Repair of high-voltage batteries of Toyota hybrid cars
TOYOTA Camry
TOYOTA Prius

Problem: Failure of Toyota hybrid batteries is a common problem that our customers come to us with. The battery cells degrade, making it impossible for the car to operate normally.

Charging a Fiat 500 high-voltage battery that has discharged to a critical level Charging a Fiat 500 high-voltage battery that has discharged to a critical level
FIAT 500

Problem: We received an electric car with very discharged traction batteries. The problem is typical for the Fiat 500. During idle time, the batteries discharged below the permissible level, and the car's electric motor stopped starting.

Eliminating murmur in the Hyundai Kona electric car Eliminating murmur in the Hyundai Kona electric car
HYUNDAI Kona

Problem: The Hyundai Kona made a rather loud noise. The customer diagnosed the malfunction on his own - in his opinion, the gearbox was the cause of the extraneous sounds.

What to do if your electric vehicle's motor jams What to do if your electric vehicle's motor jams

Problem: We received an electric motor manufactured by Continental, which was installed on an Opel vehicle for the Chinese market. The motor seized after the car was involved in an accident.

Repair of the BMW 3 Series electric steering rack Repair of the BMW 3 Series electric steering rack
BMW 3

Problem: There was water and rust inside the rail, which damaged both the needle bearing in the cover and the torque sensor, i.e. both the mechanical and electrical parts

How to solve problems with electric vehicles - engine noise and antifreeze leakage How to solve problems with electric vehicles - engine noise and antifreeze leakage
KIA Soul

Problem: Two electric vehicles arrived at our workshop: a 2018 Kia e-Soul with noise in the motor area and a Mercedes-Benz EQC with an "insulation fault to ground" error. In both cases, the faults turned out to be quite typical and caused by design flaws in the vehicles.

Replacing bearings in the Hyundai Ioniq EV electric motor Replacing bearings in the Hyundai Ioniq EV electric motor
HYUNDAI Ioniq

Problem: We received a Hyundai Ioniq EV with complaints of whining noise during driving. An initial inspection revealed that the sounds are coming from the motor, on the side opposite to the gearbox.

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