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Switching off the swirl flaps

Disabling vortex flaps

  • Work takes up to 1 working day, we edit the software ourselves
  • Input and output control of all car systems before and after the service
  • Test period of 2 weeks and lifetime warranty on software
  • We have experience in performing non-standard solutions
  • Professional equipment
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Own R&D center (research and development)
Highly specialized specialists
Programmed shutdown of the swirl flaps
Programmed shutdown of the swirl flaps
Physical removal of vortex flaps
Physical removal of vortex flaps
Marc-Sebastian
11.12.2024
Great service. I ordered a turbo part for my car. Sales manager contacted my to verify the VIN and told me, that this was the wrong part. Unfortunately they did not have the right part in stock - but thanks to the correct part number i will be able to repair my car after all. Thanks!!!
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Christian Hozza
10.12.2024
Shipped in Mercedes B250e (Tesla) motor for a repair after coolant leak. STS.PARTS were very helpful during the entire process, responded to my questions promptly, and even provided pictures during and after the repair. 5/5 recommended!
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Dariusz Gawroński
25.11.2024
Firma rzetelna i uczciwa, polecam każdemu kto ma problemy z autem. Pracownicy STS stawiają szybko trafną diagnozę co się dzieje i w krótkim czasie naprawiają samochód i oddają właścicielowi. Jeśli szukacie uczciwego mechanika to jeszcze raz POLECAM...
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Mikita Harstukou
16.11.2024
Doskonała obsługa, wysoko wykwalifikowani specjaliści. Wszystko poszło dość szybko. Polecam ten serwis.
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Семенихин Виталий
07.11.2024
Превосходно!!! Ремонтировали jaguar i-pace,ехали к ребятам из Дании, в виду того что ни официальный диллер ни профильные сервисы сделать ничего попросту не могли, долго рассказывать наши приключения, если вкратце то было выкинуто на ветер очень много еврейской валюты(((было принято решение ехать в STS, и о чудо!!!! Пару дней и автомобиль воскресили, мало того, он поехал своим ходом. Потому пять звезд и всем ребятам респект!!!!
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Cleammy
07.11.2024
Polecam! Szybka i profesjonalna obsługa
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Kirill Ccc
30.10.2024
Хорошо сделали
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Maryan Makarski
30.10.2024
Хочу выразить благодарность сотрудникам данного автосервиса за высокий профессионализм и компетентность. Обратился к ним с проблемой, после того как официальные представители отказались проводить даже базовую диагностику, ссылаясь на то, что не работают с данными авто. Специалисты сервиса оперативно выявили причину неисправности и, следуя рекомендациям производителя, предложили оптимальное решение, успешно выполнив ремонт. В итоге времени на ремонт ушло меньше, чем на общение с «официальными» дилерами.
Крайне рекомендую!!!
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Torres Art
22.10.2024
Chciałbym serdecznie podziękować firmie STS za profesjonalizm i uczciwość w podejściu do klienta. Zleciłem im regenerację maglownicy, jednak po dokładnej diagnostyce okazało się, że naprawa nie jest konieczna. Firma nie tylko mnie o tym poinformowała, ale także przeprowadziła jedynie niezbędne prace, dzięki czemu zamiast 2500 zł zapłaciłem jedynie 300 zł. Rzadko spotyka się tak uczciwe podejście do klienta! Bardzo dziękuję całemu zespołowi STS i z czystym sumieniem polecam ich usługi każdemu, kto szuka rzetelnej firmy zajmującej się regeneracją przekładni kierowniczych. Mam nadzieję że niezbędne musiał, jeśli tak to na pewno jeszcze skorzystam z ich usług!
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Torres Art
21.10.2024
Dzięki za profesjonalizm i uczciwe podejście. Przyjechałem do STS z diagnozą od mechanika magiel do roboty, tym czasem STS zrobiło diagnostykę i okazało się że trzeba tylko poskręcać jakiś graty w układzie kierowniczym i podregulować. Zamias około 2,5k zapłaciłem 300zl. Dziękuję!
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Aleksander Malyshko
15.10.2024
Jestem bardzo zadowolony z usług tego warsztatu samochodowego! Zleciłem naprawę przekładni kierowniczej i wszystko zostało wykonane szybko i profesjonalnie. Pracownicy są kompetentni, pomocni, a ceny są uczciwe. Mój samochód jest teraz w idealnym stanie. Zdecydowanie polecam to miejsce każdemu, kto szuka rzetelnego serwisu!
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Julia Bojar
15.10.2024
Gorąco polecam! Bardzo miła obsługa i niestandardowe zachowanie, mogliśmy odebrać samochód w sobotę po godzinach pracy. Nawet po odbiorze samochodu personel dopytywał sie o funkcjonowanie samochodu po naprawie, która przebiegła bez zarzutów.
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Pawel Koziol
10.10.2024
Bardzo mila i kompetentna obsluga. Polecam
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Сашка Зусина
29.09.2024
Залишилась дуже задоволена, гарне обслуговування, проблему вирішили швидко, ще раз дякую!
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Łukasz Mossakowski
28.09.2024
Panowie wymienili maglownicę wraz z osprzętem w Toyocie Auris I z 2009 r. D4D 2.0. Dobierają najlepsze części, działają sprawnie, bardzo profesjonalna obsługa klienta. Auto prowadzi się teraz doskonale. Świetnie radzą sobie z diagnostyką zawieszenia. Bardzo pro klienckie podejście, Panowie są bardzo kontaktowi. Jestem bardzo mile pozytywnie zaskoczony. Dodatkową dogodnością jest to, że warsztat pracuje również w sobotę. Szczerze gorąco polecam.
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Piotr Szczerkowski
23.09.2024
Fachowa i trafna diagnoza rozwiązania problemu. Pojazd po naprawie jeździ jakby był nowy. Polecam firmę STS.PARTS innym użytkownikom.
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Tdi Tdi
19.09.2024
Maglownica do Renault Clio 2, działa bez problemu, auto dobrze się prowadzi. Super kontakt. Polecam.
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Oleksandr Stepanchuk
14.09.2024
Доброго дня, хотів подякувати хлопцям з сервісу STS, хлопці дійсно розуміються на електромобілях, та якісно роблять свою роботу. Доречі я до них їхав з Праги а це 700км
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Саня Памирский
12.09.2024
Обслуживание супер, все быстро и качественно
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Marco 2505
05.09.2024
Bylem załatwić inną ważniejszą sytuację zdrowotną w szpitalu w Warszawie i tak musiałem czekać drugi dzień na wypis córki ze szpitala po badaniach i miałem wolny caly dzień Zadzwoniłem do nich rano ok 9 00 i w tym samym dniu zostalem zaproszony ok 16 30 na sprawdzenie maglownicy Po szybkiej weryfikacji okazało sie ze tlok od regulacji luzu w maglownicy w mojej bmw f31 jest słabo dokręcony i dlatego auto było mało stabilne na drodze powyżej 100km/h strach było jechać Panowie 10min przed planowanym zamknięciem zostali specjalnie jeszcze 1godz żeby załatwić sprawę do końca usuneli usterkę i zaadoptowali od nowa kompem Droga powrotna do Rzeszowa była bezpieczna i przyjemna Wreszcie poczułem radość z jazdy bmw dziękuję za szybką i sprawną naprawę bez naciągania na regenercję maglownicy i to się szanuje Cała załoga to Panowie z Ukrainy
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Removing Swirl Flaps

Constantly changing and increasingly stringent environmental requirements are forcing car manufacturers to introduce new devices previously unheard of. These components reduce engine emissions but often become a source of inconvenience for drivers. They begin to work incorrectly or completely fail. Why is it better to get rid of problematic aggregates and how to correctly remove swirl flaps in Warsaw? Specialists from STS will answer these questions.

Swirl Flaps - What They Are and Why They Are Necessary

One of the main factors polluting the environment is incompletely burned fuel that flies out with exhaust gases into the atmosphere. According to engineers, the combustion process can be improved by optimizing the mixture flow into the cylinders. Swirl flaps create a specific fuel swirling when it enters the engine's working chamber. This allows the fuel to mix better with air, burning more efficiently and completely.

To achieve this, the intake manifold channels that lead directly to the engine are divided into two for each cylinder. One line remains empty and straight, in the other an rotary flap is installed, which is usually located on the same axis as other similar devices for each cylinder head block. When one channel is blocked and the mixture flows only through the second, due to the collector's geometry, a swirl is created. This occurs at low revolutions, at high speeds the flap opens completely. The degree of opening and closing is regulated by the electronic engine control unit (ECU) based on sensor readings.

Causes of Swirl Flaps Damage

Despite a good idea and a well-thought-out design solution, the flap control system has a very small resource. On average, already after 100,000 km of mileage, removal of swirl flaps becomes necessary. There are several main reasons for their failure:

  • Failure of the flap position sensor.
  • Failure of the electric drive motor.
  • Damage to the drive linkage or its displacement from the axis.
  • Loss of mobility and blocking of the flap axis due to carbon buildup in the manifold.

In most cases, these problems will be signaled to the driver by the Check Engine light on the instrument panel, and the car's ECU during diagnostics will show an error related to swirl flaps. Additionally, node malfunctions can be suspected from the following symptoms:

  • Rattling, knocking sounds in the upper part of the engine;
  • Hissing due to leaks in the intake system;
  • Reduction of the car's power;
  • Increased smokiness;
  • Increased fuel consumption.

All of this is a reason to go to an auto repair shop to solve the problem. If this is not done in time, with the appearance of the first signs, faulty swirl flaps can cause more serious damage. It is not excluded that metal or plastic parts (blade fragments, axes, and fittings) may enter the cylinder's working chamber, which can lead to damage to the piston and valve group components, and thus to an expensive repair or even replacement of the cylinder block or its head.

Removal or Restoration - What to Choose

In case of swirl flaps failure, there are three repair methods:

  1. Installation of new parts with manifold cleaning.
  2. Purchasing a complete intake manifold.
  3. Removal and software disable of the flaps.

Replacement and cleaning are expensive solutions that do not always lead to a complete problem solution. Carbon deposits often occur due to the EGR system (exhaust gas recirculation) valve. If it is not disabled, cleaning the flaps will be necessary every 20-30 thousand kilometers. The cost of a new manifold significantly exceeds the price of removing swirl flaps, and the old one may also require repair.

How Swirl Flaps Removal Happens at STS

Our company's services include a full cycle of node disable, which consists of several stages:

  • Diagnostics of parameters and error reading.
  • Visual performance check.
  • Software correction, loading the necessary firmware.
  • Mechanical removal of swirl flaps, replacement with plugs if necessary.

We conduct a full check of the car's operation both before and after the procedure. We provide the client with a two-week test period, after the end of which we give a lifetime guarantee for our work.

Frequently Asked Questions

Is Swirl Flaps Removal Legal?

STS Parts does not engage in illegal operations. We simply fix the node in one of its standard modes.

What is the Cost of Swirl Flaps Removal?

The price depends on the class and specific model of the vehicle. In any case, it is much lower than the cost of eliminating problems that may arise due to faulty flaps.

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